DCI Autos
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| Item | PCBA Abilities |
|---|---|
| Turnkey Service | PCB Design + PCB FAB + Components Sourcing + PCB Assembly + Package |
| Value-Added Services | BOM Analysis, Conformal Coating, IC Programming, Wire Harness & Cable Assembly, Box Building |
| Assembly Details | 5 SMT + 2 DIP (Dust and anti-static lines) |
| Assembly Abilities | SMT 5 million points per day DIP 10 thousands pieces per day |
| Technical Support | Free DFM/A check, BOM analysis |
| Handing Standards | IPC-A-600H, IPC-A-610F, J-STD-001F |
| MOQ | 1 piece |
| Inspection & Testing |
Visual Inspection, AOI, SPI, X-ray inspection. First article inspection for each process. IQC + IPQC + FQC + OQC Inspection Flow Flying probe test/In-circuit test/Function test/Burn-in test |
| Files We Need |
PCB: Gerber (CAM, PCB, PCBDOC) Components: Bill of Material (BOM list) Assembly: Pick-and-Place file Functional test: Test Guide |
| PCB Panel Size |
Min: 0.25×0.25 inches (6×6mm) Max: 20×20 inches (500×500mm) |
| PCB Solder Type | Water soluble solder paste, RoHS lead-free |
| PCB Assemble Methods | SMT, THT & Hybrid, single or double side placement, Part removal and replacement. |
| Components Details |
Passive down to 0201 (01005) size Press fit connectors QFP/BGA/LGA/QFN/COB/COF CSP/WLCSP/POP Fine Pitch High Pin Count Connectors BGA repair and reball |
| Lead Time |
Prototype: 5-15 working days; Mass production: 20~25 working days. The fastest delivery time is 3 days. |
| Packaging | Anti-Static Bags/Customized Packaging |
| Item | PCB Parameters |
|---|---|
| Material | FR4 (140Tg, 170Tg, 180Tg), FR-406, FR-408, 370HR, IT180A, Metal Core, Polyimide, Rogers 4350B/3003/4003C/5880, Taconic, Teflon, etc |
| Material Brands | KB, ITEQ, SY, ISOLA, Rogers (Arlon), Ventec, Laird, Nelco, Bergquist, DENKA, Panasonic, Taconic, or other laminate on customer's request |
| Layer Count | 1-40 |
| Flammaility | UL 94V-0 |
| Thermal Conductivity | 0.3W-300W/mk |
| Quality Standards | IPC Classes 2/3 |
| HDI Build-up | Any Layer, up to 3+N+3 |
| Board Thickness | 0.2~7mm |
| Min Thickness |
2-layer: 0.2mm 4-layer: 0.4mm 6-layer: 0.6mm 8-layer: 0.8mm 10-layer: 1mm More than 10 layers: 0.5*Layer Count*0.2mm |
| Copper Thickness | 0.5-20oz |
| Inks | Super White Inks/Solar/Carbon Inks |
| Solder Mask Thickness | 0.2mil-1.6mil |
| Surface Finishes | Bare Copper, Hasl lead-free, ENIG, ENEPIG, Gold Fingers, OSP, IAg, ISn, etc |
| Plating Thickness |
HASL: Copper Thickness: 20-35um Tin: 5-20 um Immersion Gold: Nickel: 100u"-200u" Gold: 2u" -4u" Hard Plated Gold: Nickel: 100u"-200u" Gold: 4u"-8u" Golden Finger: Nickel: 100u"-200u" Gold: 5u"-15u" Immersion Silver: 6u"-12u" OSP: Film 8u"-20u" |
| Min Hole Size | 0.15mm |
| Min Trace Width/Spacing | 2mil/2mil |
| Via Plugging | 0.2~0.8mm |
| Line Width/Space Tolerance | ±10% |
| Board Thickness Tolerance | ±5% |
| Hole Diameter Tolerance | ±0.05mm |
| Hole Location Tolerance | ±2mil |
| Layer to Layer Registration | 2mil |
| S/M Registration | 1mil |
| Aspect Ratio | 10:01 |
| Blind Vias Aspect Ratio | 1:01 |
| Outline Tolerance | ±0.1mm |
| V- CUT Tolerance | ±10mi |
| Bevel Edge | ± 5mil |
| Warp and Twist | ≤0.50% (max cap) |
| Quality Test | AOI, 100% E-test |
| Value-Added Services | DFM Check, Expedited Production |
| Featured Processes | Bonding, Impedance Control, Via in Pad, Press Fit Hole, Countersink/Counterbore Hole, Castellated Vias, Edge Plating, Peelable Solder Mask, Resin Plugged, Plating Flat |
| Data Formats | Gerber, DXF, PCBdoc, ODB++, HPGL, BRD, etc |
One-Stop OEM PCB Assembly Professional Turnkey PCBA
We started to provide contract electronics design and manufacturing services in 2008, we are obsessed with providing the happiest manufacturing experience to our customers.
When our founders found it difficult to get technical support and always high-quality products from the manufacturers, they sprouted the vision to provide blissful electronics manufacturing services to others, they rented an old workshop and started the journey.
In over 15 years, with the same vision, we have designed, manufactured, and delivered 5,000+ projects for over 2,000 SMEs. The products are alive to us, not lifeless pieces of stuff.
Turnkey PCB assembly for control board of EV charger pile.
Continually improve our quality, efficiency, service to satisfy the customer's requirement.
IPC-A-610D-G
| Material Brand | ShengYi, NanYa, ITEQ, Ventec, etc |
| Regular Thickness | 0.8mm, 1.0mm, 1.2mm, 1.6mm, 2.0mm |
| Normal Size (FR4 Sheet) length x width mm |
1220x914, 1220x1016, 1220x1066 1232x927, 1295x1092, 1280x1080 1245x940, 1245x1041, 1245x1092 |
| Normal Size (MCPCB Sheet) length x width mm |
1000x1200, 1050x1250 |
| Key inspection items |
1. Manufacturer Brand; 2. Material certificate; 3. Appearance of the material; 4. Dimension; 5. Sample checking. |
The qualified material must be marked with the relevant material inspection certificate, then qualified material will be saved to warehouse.
Key Specifications Quality Control Under Production Process.
Our production department start proceed according to:
Main Person in Production Workshop:
About the production equipment, our company has advanced and professional production equipment to ensure good and high quality.
| Equipment | Function |
|---|---|
| Inner and outer AOI machine | It can perform AOI detection on inner and outer layers, confirm whether the circuit is qualified and access. |
| AVI | Before FQC visual inspection, intercept bad appearance effectively and play the role of double insurance. |
| VCP Pattern Plating line | The electroplating quality is more stable than the traditional electroplating line and greatly improves the output. |
| Ionic contamination tester | This machine is needed in the physics laboratory to test the degree of ion contamination of the circuit board and avoid risks. |
Regarding the management of non-conforming products in the production process, our company strictly follows the "non-conforming product management procedures". Quality control department, Engineering department, Production department, QA department, and Business department are responsible for resolving problems together.
Custom test service is provided according to client's requirements and products. A full range of testing services is offered, including:
Each board is carefully examined by our dedicated inspection team using AOI and high magnification viewers. Using our X-Ray machine, we test PCBs to component level and all wiring is fully inspected and tested. Flash testing and earth bonding tests can also be undertaken where required.
Regarding warehouse management, we will divide different areas according to different customers and place customers' products neatly. And the warehouse administrator will responsible for managing, and ensure the records for outbound and inbound, we strictly follow the Warehousing Requirement Documents to manage all the goods.
Monthly 140 million points from SMT, 300K pieces from DIP.
We fully comply with ISO requirements and process in accordance with the Quality Management Manual for order management, production management, and process management, and strictly implement processes such as corrective and preventive measures and change management.
Absolutely please provide us with your BOM or a list we will analyze the source make classified packaging attached with labels then send them to you.
We have more than 40,000 part models in stock, and provide you with hard-to-get chip supply. Our parts are directly from the top level suppliers such as Microchip, TI, ARROW, AVNET, FUTURE, ELMENT, Digikey...
According to ISO process warehouse management operation guideline, we observe the principle of first-in-first-out of materials, and control the temperature (constant 25°C) and humidity (40% RH) of the warehouse with strict anti-static. Stock materials are managed separately according to different customers.
1. If EOL happens in the running projects, the agent will send a production stoppage notice (Order & Supply deadline), and then our clients will get notified with our alternative suggestions.
2. For the projects transferred from other production source, we will source alternatives in advanced, or come up with and help our clients to change the design if no exact match alternatives.
3. For other cases, we will try to meet the short-term needs of customers based on our understanding of the market inventory situation.
