Custom High Perfomance Battery Thermal Management System

Basic Specifications

Model NO.	Battery thermal management system
Certification	RoHS
Application	Oil Cooler, Water Chiller, Industrial Aircondition
Principle	Liquid Cooling or Other Custom Cooling Solutions
Material	Aluminum/Copper
Dimension (LWH)	Max. 200010001000 mm
Cooling Capacity	1 to 10 Kw
Coolant Material	Water, Glycol, Refrigerant, or PCM, etc.
Main Technique	Vacuum Brazing & Arc Welding

Product Overview

A Battery Thermal Management System (BTMS) is essential for maintaining a battery pack within its optimal temperature range of 20°C to 45°C, regardless of external ambient conditions. This system is critical for ensuring the performance, safety, and cycle life of the battery pack in various vehicle designs.

❄️ Key Features

Standard packaging or customized solutions available.
Field-proven patented master controls system.
Specialized battery radiator and condenser designed for BTMS applications.
2 - 10 kW cooling capacity (typically 6 kW at 45ºC ambient).
2 - 12 kW electric heating capacity for cold starts down to -20ºC.
Total system weight under 60 kg.
Supports native vehicle voltages (HV: 400-800 VDC; LV: 12 or 24 VDC).

System Components

The main elements of the battery thermal management system include:

Cooling plate
Chiller unit
Radiator with fan and pump
Advanced Controller (temperature or flow rate control)
Value-added accessories (hoses, connectors, clamps, valves)

Cooling Solutions & Technologies

We provide multiple technical approaches to solve thermal challenges:

Air Cooling: Utilizing fans and high-efficiency heat sinks.
Liquid Cooling (Standard): Including cooling plates, radiators, fans, and pumps.
Liquid Cooling (Chiller): Using integrated chillers for precise temperature control.
2-Phase Change Cooling: Incorporating cooling plates and condensers.
Refrigerant Cooling: High-performance cooling using compressors.
Custom Solutions: Specialized designs such as immersion cooling.