High-precision engineering for global vehicle electrification
As the global automotive landscape pivots toward full electrification, the transition is met with significant infrastructure challenges, specifically in long-haul logistics and cold-climate operations. Vehicle Range Extenders (VRE), or REEV systems, have emerged as the "bridge technology" that provides zero-emission urban operation with the endurance of traditional fuels. Shenzhen DCI Autos Co., Ltd., established in 2014, stands at the forefront of this revolution as a premier OEM/ODM partner for global exporters.
The global demand for extended-range electric vehicles (EREVs) is projected to grow exponentially through 2030. Commercial fleet operators are increasingly seeking solutions that mitigate "range anxiety" without sacrificing payload capacity or total cost of ownership (TCO). Our integrated range extender modules, featuring high-efficiency internal combustion generators or hydrogen fuel cell stacks, provide the necessary information increment for fleet managers to make the switch to electric.
Focused on converting mechanical energy to electrical energy via optimized small-displacement engines. High reliability and low maintenance cost for urban distribution.
Current state-of-the-art. Integration of predictive algorithms and 5G connectivity to manage energy flow based on GPS terrain data and real-time traffic.
Focusing on Hydrogen Fuel Cell integration and Carbon-Neutral Synthetic Fuels (e-Fuels) for a completely green energy cycle in heavy-duty shipping.
At DCI Autos, our R&D team continuously explores innovations in electrification, energy management, and lightweight design. By utilizing high-voltage electrical assemblies and integrated EV powertrain technologies, we ensure that our range extenders achieve up to 40% thermal efficiency, significantly higher than standard automotive engines.
Shenzhen DCI Autos Co., Ltd. is a professional manufacturer specializing in electric vehicle components and advanced mobility technologies for the global automotive industry. Headquartered in Shenzhen, Guangdong Province—the world's capital for intelligent manufacturing—we operate from a modern 28,000-square-meter facility.
Our comprehensive capabilities include engineering, manufacturing, testing, and international supply chain support. We focus on the development and production of:
DCI Autos combines automated production equipment and rigorous quality control procedures. Our dedicated engineering laboratories conduct environmental testing and performance verification throughout the manufacturing process, ensuring 100% reliability for our international partners.
Leveraging Shenzhen's vertical supply chain, we can go from design concept to prototype in 45 days, 60% faster than the global average. Our local raw material access ensures cost stability.
Our products are engineered to meet E-Mark (EU), DOT (USA), and CCC (China) standards. We provide full documentation for local market homologation and regulatory approval.
We provide private-label manufacturing, custom software integration for BMS, and specialized mechanical mounting solutions for various chassis architectures.
DCI range extenders are applied in diverse environments worldwide:
An OEM range extender allows vehicle manufacturers to offer the benefits of an EV (low operating cost, quiet operation) while removing the primary barrier to adoption: limited battery range. It acts as an on-board charging station, significantly extending travel distance.
We utilize a multi-stage validation process including MIL (Motor-in-the-loop) testing, vibration testing to automotive standards, and extreme temperature cycling (-40°C to +85°C) in our Shenzhen labs.
Yes. Our "E-Powertrain" approach is modular. We specialize in designing adapters and mounting brackets that allow for the "electrification retrofit" of existing light-duty trucks and commercial platforms.
We currently serve major customers in North America, Europe, Southeast Asia, the Middle East, and South America, providing full logistics and customs support.
DCI Autos
