Rawsuns Electric Vehicle Wiring Harness PDU 12channel Control Digital Output Inverter EV Conversion Kit Power Distribute Unit

Product Description

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Product Description
Product Project: Box Project - PDU-12-channel-DO control function wire harness
Technical Requirements:
1. Use duct tape to wrap: black fiberglass tube with inner fiber and outer glue.
2. The diameter of the printing sleeve is 1 larger than that of the fiberglass tube. For example, the diameter of the fiberglass tube with a diameter of 2 is blown out and the number tube with a diameter of 3 is shrunk.
3. The marking tube is blown to about 10mm from the fiber tube mouth.
4. Tolerance is not marked in the figure. Press ±5.
5. The terminals are well crimped and the pulling force meets the 486A standard.
6. The wiring harness needs to be verified before leaving the factory, and there should be no short circuits, incorrect interface definitions and other undesirable phenomena.
Technical Drawing
Model Applicable Vehicles Motor power (rated/peak) Motor torque (rated/peak) Maximum speed
RDD500 3.5 tons light trucks & airport tractors 60/120kW 220/500Nm 5000rpm
RDD850 sprinter models, light trucks 70/112kW 350/860Nm 4500rpm
RDD1000 6m bus, 4.5 tons light truck 70/130kW 400/1000Nm 4500rpm
RDD1100 6.6m bus, 6.6m coach 80/160kW 500/1100Nm 4500rpm
RDD1300 6m bus, coach 100/190kW 500/1300Nm 4500rpm
RDD1700-low rpm 8m bus 80/150kW 750/1700Nm 3000rpm
RDD1700-high rpm coster 100/220kW 750/1700Nm 4000rpm
RDD2100-low rpm 8.5m bus 75/155kW 900/2100Nm 2800rpm
RDD2100-high rpm 8.5m coach 90/195kW 900/2100Nm 3500rpm
RDD2500 10m bus 100/200kW 1000/2500Nm 2800rpm
RDD2800-low rpm 12m bus 115/200kW 1200Nm/2800Nm 2600rpm
RDD2800-high rpm 12m coach 135/275kW 1200Nm/2800Nm 3500rpm
RDD3400 12m coach 180/290kW 1600Nm/3400Nm 3000rpm
RDD3800 45 tons reach stacker, 70 tons port truck 200/300kW 1800Nm/3800Nm 2800rpm
RDD5000 18 tons sanitation truck 200/400kW 2200Nm/5000Nm 3000rpm
RH2E105T 105 tons electric mining truck 500/860kW 2700Nm/4800Nm 3500rpm
Detailed Images
60kw Car Electric Motor RDD730 EV Conversion Kit for 3.5ton Light Truck Electric Truck Conversion Kit Electric Propulsion
EV Motor Detail 1
EV Motor Detail 2
EV Motor Detail 3
EV Motor Detail 4
Packing & Shipping
Packaging Detail 1
Packaging Detail 2
Packaging Detail 3
Packaging Detail 4
Frequently Asked Questions
What types of vehicles are the RDD series electric motors compatible with?
The RDD series electric motors support a wide range of commercial and industrial vehicles. These include 3.5-ton to 4.5-ton light trucks, airport tractors, sprinter models, 6m to 12m passenger buses, coaches, costers, 18-ton sanitation trucks, 45-ton reach stackers, 70-ton port trucks, and heavy-duty 105-ton electric mining trucks.
What are the power and torque capacities of these electric propulsion systems?
The system output ranges from rated/peak power of 60/120kW (suited for lighter trucks and airport tractors) up to a heavy-duty peak power of 860kW (RH2E105T for mining trucks). Peak torque outputs range similarly from 500Nm up to 4800Nm to support varied loading conditions.
What are the main technical guidelines for the PDU-12-channel-DO wire harness?
The wiring harness utilizes a black fiberglass tube featuring inner fiber and outer glue, wrapped tightly with duct tape. Terminals must be crimped to meet 486A pulling force standards. Comprehensive factory verification is conducted to ensure there are no short circuits or incorrect interface definitions.
How are marking tubes sized and located on the wire harness assemblies?
The printing sleeve diameter is scaled one size larger than the fiberglass tube (e.g., using a diameter-3 sleeve shrunk over a diameter-2 fiberglass tube) for a precise fit. The marking tube is positioned and blown approximately 10mm away from the fiber tube opening.
What tolerances apply to harness dimensions when not explicitly specified?
For all dimension figures and specifications without designated tolerance indicators, a general tolerance guideline of ±5 is strictly applied during manufacturing.
Can these motors be used for heavy cargo transport and port operations?
Yes. Models such as the RDD3800 and RH2E105T are designed with high torque capacities (up to 3800Nm and 4800Nm peak) specifically to satisfy the heavy duty cycle demands of reach stackers, port trucks, and mining vehicles.

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