DCI Autos
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Aluminum die casting is a highly efficient manufacturing process ideal for producing high-performance machinery parts. It involves injecting molten aluminum alloy under high pressure into a steel mold, resulting in components with complex geometries, high dimensional accuracy, and excellent mechanical properties.
| Parameter | Details |
|---|---|
| Material Alloys | ADC12, A380, AlSi9Cu3, AlSi12, AlSi10Mg, A360 |
| Machine Tonnage | 280T, 400T, 500T, 800T, 900T High-Pressure Die Casting |
| Tolerance Standard | ISO 8062 CT4-CT6 / CNC up to ±0.01mm |
| Surface Finish | Sandblasting, Polishing, Powder Coating, Anodizing, Painting |
| Porosity Control | Vacuum die casting available (Porosity < 3%) |
| Compliance | IATF16949, ISO9001, RoHS, REACH |
| Feature | Aluminum Die Casting | Sand Casting |
|---|---|---|
| Mold Material | Reusable steel dies | Disposable sand molds |
| Production Volume | High-volume (Thousands+) | Low-to-medium (100-150 units) |
| Dimensional Accuracy | High (±0.05mm tolerance) | Lower accuracy |
| Surface Finish | Smooth, minimal finishing | Rough, requires cleaning |
| Wall Thickness | Thin walls (0.5mm min) | Thicker walls |
| Sourcing Pain Points | Our Solutions |
|---|---|
| Unclear Responsibility | Full Accountability: We oversee the entire process from raw materials to finished goods. |
| Slow Response | Quick Decisions: Direct communication with sales managers for on-the-spot adjustments. |
| High Hidden Costs | Cost-Optimized: Investment focused on production and QC, ensuring competitive pricing. |
| Inefficient Coordination | Single Point of Contact: Dedicated decision-maker support end-to-end. |
1. DFM Analysis: Reviewing 3D drawings for manufacturability.
2. Mold Making: Precision mold fabrication (30-45 days).
3. Die Casting: High-pressure injection with real-time monitoring.
4. CNC Machining: Trimming, drilling, tapping, and milling.
5. Surface Treatment: Applying requested finishes (Anodizing, Coating).
6. QC & Packaging: Final inspection and secure export packaging.
